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High Flexibility In-Line Shuttle Machine from China Suppliers for Efficient Automated Assembly Line Operations
Features Of Shuttle-Type Machine
This machine is suitable for producing medium and large-sized products with different process a, large product differentiation and small quantities. In addition, this machine is also able to continuously produce products when its molds are changed, which is small in footprint and highly practical.
Mechanical Part
The equipment is designed and manufactured using a modular concept.
Oven & Heating Structure
- The cylindrical oven structure greatly improves the efficiency of space use and has low heat absorption.
- The furnace door is specially designed with an anti-deformation structure to further enhance safety during use.
- By monitoring the oven temperature in real time, it can not only effectively reduce energy consumption, but also significantly improve production efficiency.
- Oven: Fully verified by CAE testing to ensure uniform temperature distribution inside the oven.
Heating Chamber & Airflow
Heating chamber features:
- First, the circulating fan below the heating chamber is responsible for blowing hot air into the oven, while the air suction port at the top allows the remaining hot air to flow back to the heating chamber. This design effectively avoids powder accumulation and reduces the risk of fire.
- Secondly, the inner wall of the heating chamber is made of stainless steel, which is strong and durable to ensure long-term stable operation.
- Third, the thermal circulation fan is paired with a dual cooling system to provide strong support for the long-lasting and stable output of the device.
Rotating Arm & Swivel Arm
- Rotating arm and head: The whole body adopts a fully enclosed design and is manufactured using the casting and forging process. After heat treatment, the performance is greatly improved, making it safe and reliable to use.
- Swivel arm load-bearing capacity: Accurate assessment with the help of mechanical CAE analysis technology.
- Rotating arm ventilation function: The design ensures uniform thickness and is equipped with an exhaust gas recovery and environmental protection device, which can effectively reduce exhaust gas emissions and optimize the workshop environment.
Combustion System
Different kinds of burners are selectable, like Weishaupt (German brand) and Maxon (American brand), which can be heated using:
Natural Gas
Liquefied Petroleum Gas
Diesel Oil
Electricity
Control System
- PLC control: Siemens’s PLC manages data over Ethernet with standardized circuit.
- Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.
- Cooling function: cooling, delay, water mist, multi-stage setting of air cooling.
- Storage function: store production parameters of corresponding products; The position of disassembly and assembly station is fixed to improve the efficiency.
- Disassembly & assembly process: rotating arm is wireless remote-controlled, which is safe and efficient.
REMARKS
Be able to continuously produce products when the molds are changed.
Selectable raw materials:
PE
XPE
PP
PA
PA6
PA12
100% recyclable
Optional Configurations
-
1. All-around real-time monitoring of the mold temperature
- (1) During the heating and molding period, the dynamic changes of the temperature inside the mold will be transmitted in real-time.
- (2) During the heating and molding process, the material is monitored in real-time throughout the whole process.
- (3) Pay close attention to the melting state of the material and the impact of melting on the material.
- (4) Monitor the temperature of various parts of the mold, including the inside, outside, upper part, and lower part.
- (5) During the heating and molding stage, the temperature inside and outside the mold is monitored in real-time.
- (6) During the cooling process, the temperature is also transmitted in real-time.
-
2. Secondary charging system (optional configuration)
- (1) Facilitate the production of multi-layer products.
- (2) Be used for the production of products with camouflage colors.
- (3) Enable the realization of the PE foaming process.
- 3. Automatic positioning system (optional configuration) It can be used for local thickening, is suitable for the production of deep-cavity products, and can flexibly adjust the product thickness.
- 4. Automatic feeding and weighing system (optional configuration) It can also be used for the production of products with camouflage colors.
- 5. Safety protection device for the disassembly and assembly station (optional configuration)
Arm Type
Customer Case
Product Parameter
| Model No | Floor size | Operating platform | Biggest tank made | See swivel arm for detailed mounting dimensions | ||
|---|---|---|---|---|---|---|
| L(m) | W(m) | H(m) | ||||
| 3 Arms Shuttle Machine | ||||||
| 3CS-2500 | 13 | 9 | 4.1 | √ | 2500L | |
| 3CS-3000 | 15 | 10 | 4.6 | √ | 4500L | |
| 3CS-3500 | 17 | 11 | 5.1 | √ | 7000L | |
| 3CS-4000 | 19 | 12 | 5.6 | √ | 10000L | |
| 3CS-4500 | 21 | 13 | 6.1 | √ | 14000L | |
| 4 Arms Shuttle Machine | ||||||
| 4CS-2500 | 16.5 | 9 | 4.1 | √ | 2500L | |
| 4CS-3000 | 19 | 10 | 4.6 | √ | 4500L | |
| 4CS-3500 | 21.6 | 11 | 5.1 | √ | 7000L | |
| 4CS-4000 | 24 | 12 | 5.6 | √ | 10000L | |
| 4CS-4500 | 26.5 | 13 | 6.1 | √ | 14000L | |
Frequently Asked Questions
What are the primary applications of the Shuttle-Type Machine?
The Shuttle-Type Machine is designed for manufacturing medium and large-sized products. It is highly suitable for production lines with small quantities, diverse product variations, and different processing requirements. It features a small footprint and allows continuous production during mold changes.
What heating sources and burner brands can be used with this machine?
You can select burners from industry-leading brands, including Weishaupt (German brand) and Maxon (American brand). The combustion system is highly versatile and supports heating via natural gas, liquefied petroleum gas, diesel oil, and electricity.
How does the PLC control system manage the heating and cooling processes?
The system uses Siemens PLC to manage data over Ethernet. Each arm supports three-stage heating configuration, where you can independently set temperatures, times, main/counter shaft speeds, and circulation air volume. The cooling functions support multi-stage air cooling, water mist, and delay cooling.
What raw materials are compatible with the Shuttle-Type Machine?
The machine works with a wide range of selectable raw materials, including PE, XPE, PP, PA, PA6, and PA12. All compatible materials are 100% recyclable.
What optional configuration systems are available for specialized production?
Optional configurations include all-around real-time mold temperature monitoring, a secondary charging system (for multi-layer, camouflage, and PE foaming processes), an automatic positioning system for local thickening in deep-cavity products, an automatic feeding/weighing system, and safety protection devices for the disassembly and assembly station.