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Innovative Carousel Rotomolding Machine for Rotational Molding Applications from China Suppliers and Factory
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Innovative Carousel Rotomolding Machine for Rotational Molding Applications from China Suppliers and Factory

Advantages:
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Our advanced system features three operational stations (Heating, Cooling, Disassembly) that function like an efficient assembly line, significantly boosting yield and productivity.

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With a high utilization rate of the oven, our equipment is designed to be more energy-efficient, making it an environmentally friendly choice for any manufacturing process.

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Ideal for the simultaneous production of products with similar molding times, ensuring streamlined operations and increased output.

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The independent cooling station enhances the work environment, promoting safety and efficiency in our factory.

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Our fixed disassembly station simplifies operation, making it easy for workers to manage the disassembly process effectively.

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As a leading manufacturer in China, we are proud to be a top choice among suppliers for high-quality factory equipment that meets your production needs.

    Features Of Carousel-Type Machine

    This Rising Suns' Carousel automatic-controlled machine is widely accepted by the market for it is efficient, energy-saving and cost-effective. It has a central turntable that carries 3-4 arms and cars. Among them the car is automatically and independently controlled, thus making production more flexible and improving the efficiency by 30% compared with other models.

    Mechanical Part
    • The equipment is modularly designed and manufactured;
    • The cylinder oven has high space utilization and low heat absorption;
    • Anti-deformation design of the oven door contributes to improve security;
    • Real-time monitoring of oven temperature helps reduce energy consumption and improve efficiency.
    Oven:

    It passed the CAE test and verification and the temperature in the oven is uniform.

    Heating chamber:

    1. The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire.
    2. The interior of the heating chamber is made of stainless steel, which is durable.
    3. The thermal cycle fan and dual cooling system are conducive to durable and stable output.

    Rotating arm and head:

    They are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.

    Bearing capacity of rotating arms:

    Mechanical CAE Analysis.

    Ventilation function of rotating arm:

    Adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.

    Combustion System

    Optional burner (Wesso, McKesson, USA), suitable for natural gas, liquefied petroleum gas, diesel, electric heating.

    Control System
    PLC control:

    Siemens’s PLC manages data over Ethernet with standardized circuit.

    Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.

    Cooling function:

    Cooling, delay, water mist, multi-stage setting of air cooling;

    Storage function:

    Store production parameters of corresponding products; The position of disassembly and assembly station is fixed to improve the efficiency;

    Disassembly & assembly process:

    Rotating arm is wireless remote-controlled, which is safe and efficient.

    Other
    • Be able to continuously produce products when the molds are changed.
    • Selectable raw materials:PE XPE PP PA PA6 PA12;100% recyclable.
    Optional
    1. Real-time monitoring of temperature inside and outside the mold
    • (1). Real-time transmission of in-mold temperature changes during heating forming
    • (2). Real-time monitoring of material during heating forming
    • (3). Monitoring the melting of materials and their effects on materials;
    • (4). Monitor the temperature of different parts of the mold, such as the inside and outside parts , upper and lower parts;
    • (5). Real-time monitoring of temperature inside and outside the mold during heating forming;
    • (6). Real-time transmission of temperature during cooling.
    2. Secondary charging system (Optional)
    • (1). Produce multilayer products
    • (2). Produce products in the color of camouflage
    • (3). PE foaming can be achieved;
    3. Automatic orientation (Optional):

    Local thickening can be performed deep cavity products can be produced to adjust the thickness; products in the color of camouflage can be produced

    4. Automatic feeding weighing system (Optional)
    5. Safety protection at disassembly & assembly station (Optional)
    Carousel Rotomolding Machine (1)
    Carousel Rotomolding Machine (1)
    Carousel Rotomolding Machine (2)
    Arm Type
    In line shuttle Machine (3)
    Customer Case
    Carousel Rotomolding Machine (4)
    Product parameter
    Model No Floor size Operating platform Biggest tank made See swivel arm for detailed mounting dimensions
    L(m) W(m) H1(m) H2(m)
    3A-1000 6.5 5 2.3 2 X 100L
    3A-1600 8.5 7 3.1 2.8 X 750L
    3A-2000 10 8 3.5 3.2 X 1000L
    3A-2500 13.5 9 4.5 4 2500L
    3A-3000 16 10.5 5 4.5 4500L
    3A-3500 17.5 11.5 5.5 5 7000L
    3A-4000 19.5 13.5 6 5.5 10000L
    3A-4500 21.5 15.5 6.5 6 14000L
    4A-2000 11 8.5 3.8 3.5 X 1000L
    4A-2500 14 9.5 4.5 4 2500L
    4A-3000 16.5 11 5 4.5 4500L
    4A-3500 18 13 5.5 5 7000L
    4A-4000 20 15 6 5.5 10000L
    4A-4500 22 17 6.5 6 14000L
    Frequently Asked Questions (FAQ)
    What makes the Carousel-Type Machine more efficient than other models?

    The central turntable features 3 to 4 independently controlled arms and cars, allowing for flexible production cycles and improving overall output efficiency by up to 30% compared to traditional configurations.

    What heating options are supported by the combustion system?

    The system accommodates optional industry-leading burners (such as Wesso and McKesson, USA) and is compatible with natural gas, liquefied petroleum gas (LPG), diesel, and electric heating sources.

    How is the oven design optimized for energy savings?

    The cylinder oven is designed for high space utilization and low heat absorption. Real-time temperature monitoring and CAE-verified uniform heat distribution work together to reduce heat loss and energy consumption.

    What control system manages the machine's operations?

    The machine utilizes a Siemens PLC control system that manages data transmission over Ethernet. It supports multi-stage configuration for heating and cooling parameters, parameter storage, and wireless remote control for rotating arms.

    Which raw materials can be used with this rotomolding machine?

    The machine is compatible with a wide range of materials, including PE, XPE, PP, PA, PA6, and PA12, all of which are 100% recyclable.

    Are there options for producing multi-layer or customized thickness products?

    Yes, optional upgrades include a secondary charging system for multi-layer and camouflage products, and an automatic orientation system to adjust thickness and perform local thickening for deep cavity products.

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