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Innovative Carousel Rotomolding Machine for Rotational Molding - Energy-Saving Factory Solution from China Suppliers
Features Of Carousel-Type Machine
This Rising Suns' Carousel automatic-controlled machine is widely accepted by the market for it is efficient, energy-saving and cost-effective. It has a central turntable that carries 3-4 arms and cars. Among them the car is automatically and independently controlled, thus making production more flexible and improving the efficiency by 30% compared with other models.
Mechanical Part
Modular Design
The equipment is modularly designed and manufactured.
Cylinder Oven
High space utilization, low heat absorption, with anti-deformation oven door design to improve security.
Real-Time Monitoring
Oven temperature monitoring helps reduce energy consumption and improve efficiency.
Oven Verification
Passed the CAE test and verification; temperature in the oven is uniform.
Heating chamber:
- The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire.
- The interior of the heating chamber is made of stainless steel, which is durable.
- The thermal cycle fan and dual cooling system are conducive to durable and stable output.
Rotating arm and head: They are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.
Bearing capacity of rotating arms: Mechanical CAE Analysis.
Ventilation function of rotating arm: Adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.
Combustion System
Optional burner (Wesso, McKesson, USA), suitable for natural gas, liquefied petroleum gas, diesel, electric heating.
Control System
PLC control: Siemens’s PLC manages data over Ethernet with standardized circuit.
Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.
Cooling function: cooling, delay, water mist, multi-stage setting of air cooling.
Storage function: store production parameters of corresponding products; The position of disassembly and assembly station is fixed to improve the efficiency.
Disassembly & assembly process: rotating arm is wireless remote-controlled, which is safe and efficient.
Other
Be able to continuously produce products when the molds are changed.
Selectable raw materials: PE, XPE, PP, PA, PA6, PA12; 100% recyclable.
Optional
1. Real-time monitoring of temperature inside and outside the mold
- Real-time transmission of in-mold temperature changes during heating forming
- Real-time monitoring of material during heating forming
- Monitoring the melting of materials and their effects on materials
- Monitor the temperature of different parts of the mold, such as the inside and outside parts, upper and lower parts
- Real-time monitoring of temperature inside and outside the mold during heating forming
- Real-time transmission of temperature during cooling
2. Secondary charging system (Optional)
- Produce multilayer products
- Produce products in the color of camouflage
- PE foaming can be achieved
3. Automatic orientation (Optional): Local thickening can be performed; deep cavity products can be produced to adjust the thickness; products in the color of camouflage can be produced.
4. Automatic feeding weighing system (Optional)
5. Safety protection at disassembly & assembly station (Optional)
Arm Type
Customer Case
Product Parameter
| Model No | Floor size | Operating platform | Biggest tank made | Swivel Arm Note | |||
|---|---|---|---|---|---|---|---|
| L(m) | W(m) | H1(m) | H2(m) | ||||
| 3A-1000 | 6.5 | 5 | 2.3 | 2 | X | 100L | See swivel arm for detailed mounting dimensions |
| 3A-1600 | 8.5 | 7 | 3.1 | 2.8 | X | 750L | |
| 3A-2000 | 10 | 8 | 3.5 | 3.2 | X | 1000L | |
| 3A-2500 | 13.5 | 9 | 4.5 | 4 | √ | 2500L | |
| 3A-3000 | 16 | 10.5 | 5 | 4.5 | √ | 4500L | |
| 3A-3500 | 17.5 | 11.5 | 5.5 | 5 | √ | 7000L | |
| 3A-4000 | 19.5 | 13.5 | 6 | 5.5 | √ | 10000L | |
| 3A-4500 | 21.5 | 15.5 | 6.5 | 6 | √ | 14000L | |
| 4A-2000 | 11 | 8.5 | 3.8 | 3.5 | X | 1000L | |
| 4A-2500 | 14 | 9.5 | 4.5 | 4 | √ | 2500L | |
| 4A-3000 | 16.5 | 11 | 5 | 4.5 | √ | 4500L | |
| 4A-3500 | 18 | 13 | 5.5 | 5 | √ | 7000L | |
| 4A-4000 | 20 | 15 | 6 | 5.5 | √ | 10000L | |
| 4A-4500 | 22 | 17 | 6.5 | 6 | √ | 14000L | |
Frequently Asked Questions
What makes the Carousel-type machine more efficient?
The machine features a central turntable carrying 3-4 arms and cars. Each car is automatically and independently controlled, providing higher production flexibility and improving overall efficiency by 30% compared to other models.
How does the heating chamber prevent material accumulation and fire risks?
The heating chamber is designed to blow hot gas through a circulating fan located below the chamber, while remaining hot air flows back in through a suction outlet at the top. This airflow prevents powder accumulation and significantly reduces fire hazards.
What control system does this machine utilize?
The system utilizes a Siemens PLC that manages data over Ethernet with a standardized circuit. It supports wireless remote control for the rotating arm, multi-stage cooling settings, and parameter storage functions.
What types of raw materials can be processed with this equipment?
The machine is compatible with selectable raw materials including PE, XPE, PP, PA, PA6, and PA12, all of which are 100% recyclable.
What optional features are available for customization?
Optional features include real-time temperature monitoring inside and outside the mold, a secondary charging system for multilayer or camouflage products, automatic orientation for local thickness adjustment, an automatic feeding weighing system, and safety protection at the disassembly/assembly station.