Innovative China Carousel Rotomolding Machine for Efficient Rotational Molding - Top Suppliers & Factory Solutions
Features Of Carousel-Type Machine
This Rising Suns' Carousel automatic-controlled machine is widely accepted by the market for it is efficient, energy-saving and cost-effective. It has a central turntable that carries 3-4 arms and cars. Among them the car is automatically and independently controlled, thus making production more flexible and improving the efficiency by 30% compared with other models.
Mechanical Part
- The equipment is modularly designed and manufactured;
- The cylinder oven has high space utilization and low heat absorption;
- Anti-deformation design of the oven door contributes to improve security;
- Real-time monitoring of oven temperature helps reduce energy consumption and improve efficiency.
It passed the CAE test and verification and the temperature in the oven is uniform.
1. The hot gas is blown into the oven through a circulating fan below the heating chamber, and the remaining hot air can flow into the heating chamber through a suction outlet at the top. This design helps makes the powder less likely to accumulate and thus prevents fire. 2. The interior of the heating chamber is made of stainless steel, which is durable. 3. The thermal cycle fan and dual cooling system are conducive to durable and stable output.
They are totally enclosed design and adopts casting and forging process, whose performance is improved to be safe and reliable after heat treatment.
Mechanical CAE Analysis.
Adjust its thickness to be uniform; Environmental protection device for waste gas recovery can reduce exhaust gas emissions, improve the environment of the workshop.
Combustion System
Optional burner (Wesso, McKesson, USA), suitable for natural gas, liquefied petroleum gas, diesel, electric heating.
Control System
Siemens’s PLC manages data over Ethernet with standardized circuit.
Each arm can be set up three stage heating, and each stage can be set up with different heating temperature, time, main and counter shaft speed, and circulation air volume.
Cooling, delay, water mist, multi-stage setting of air cooling;
Store production parameters of corresponding products; The position of disassembly and assembly station is fixed to improve the efficiency;
Rotating arm is wireless remote-controlled, which is safe and efficient.
Other
- Be able to continuously produce products when the molds are changed.
- Selectable raw materials: PE, XPE, PP, PA, PA6, PA12; 100% recyclable.
Optional
(1). Real-time transmission of in-mold temperature changes during heating forming
(2). Real-time monitoring of material during heating forming
(3). Monitoring the melting of materials and their effects on materials;
(4). Monitor the temperature of different parts of the mold, such as the inside and outside parts, upper and lower parts;
(5). Real-time monitoring of temperature inside and outside the mold during heating forming;
(6). Real-time transmission of temperature during cooling.
(1). Produce multilayer products
(2). Produce products in the color of camouflage
(3). PE foaming can be achieved;
Local thickening can be performed; deep cavity products can be produced to adjust the thickness; products in the color of camouflage can be produced.
Arm Type
Customer Case
Product parameter
| Model No | Floor size | Operating platform | Biggest tank made | See swivel arm for detailed mounting dimensions | |||
| L(m) | W(m) | H1(m) | H2(m) | ||||
| 3A-1000 | 6.5 | 5 | 2.3 | 2 | X | 100L | |
| 3A-1600 | 8.5 | 7 | 3.1 | 2.8 | X | 750L | |
| 3A-2000 | 10 | 8 | 3.5 | 3.2 | X | 1000L | |
| 3A-2500 | 13.5 | 9 | 4.5 | 4 | √ | 2500L | |
| 3A-3000 | 16 | 10.5 | 5 | 4.5 | √ | 4500L | |
| 3A-3500 | 17.5 | 11.5 | 5.5 | 5 | √ | 7000L | |
| 3A-4000 | 19.5 | 13.5 | 6 | 5.5 | √ | 10000L | |
| 3A-4500 | 21.5 | 15.5 | 6.5 | 6 | √ | 14000L | |
| 4A-2000 | 11 | 8.5 | 3.8 | 3.5 | X | 1000L | |
| 4A-2500 | 14 | 9.5 | 4.5 | 4 | √ | 2500L | |
| 4A-3000 | 16.5 | 11 | 5 | 4.5 | √ | 4500L | |
| 4A-3500 | 18 | 13 | 5.5 | 5 | √ | 7000L | |
| 4A-4000 | 20 | 15 | 6 | 5.5 | √ | 10000L | |
| 4A-4500 | 22 | 17 | 6.5 | 6 | √ | 14000L | |
Frequently Asked Questions
What are the primary benefits of using a Carousel-type rotomolding machine?
The Carousel-type machine features a central turntable with 3-4 independently controlled arms and cars. This independent control mechanism increases production flexibility and improves overall efficiency by 30% compared to conventional models, while remaining highly energy-saving and cost-effective.
What heating options and burner systems are compatible with this equipment?
The machine supports various optional burners, including industry-standard brands like Wesso and McKesson (USA). It is highly versatile and compatible with natural gas, liquefied petroleum gas (LPG), diesel, and electric heating configurations.
Which raw materials can be processed by the Carousel machine?
The system is designed to process a wide range of raw materials, including PE, XPE, PP, PA, PA6, and PA12. All compatible raw materials used in this process are 100% recyclable, supporting environmentally friendly manufacturing.
How does the PLC control system enhance production efficiency?
The machine uses a Siemens PLC that manages data communication over Ethernet with standardized circuits. Each arm can be programmed with three-stage heating, allowing independent settings for temperature, duration, main/counter shaft speed, and circulation air volume for precise molding control.
What safety features are implemented in the mechanical and oven designs?
Key safety features include an anti-deformation oven door, real-time oven temperature monitoring, and a specialized heating chamber design that prevents powder accumulation and fire risks. Additionally, the rotating arm operations at the disassembly and assembly station are managed via wireless remote control for enhanced operator safety.
Can this machine support multi-layer molding or customized product thickness?
Yes. With the optional secondary charging system, the machine can produce multi-layer products and PE foaming. The optional automatic orientation system also allows for local thickening in deep cavity products and enables the production of products with camouflage coloring.